ASU NanoFab
A true partnership between the business community and Arizona State University exists with ASU NanoFab.

ASU NanoFab is the new name for the collection of nanofabrication tools and expertise available at ASU for faculty and industry. ASU NanoFab is operated by the Center for Solid State Electronics Research, an interdisciplinary center that has led ASU’s research efforts in nanoelectronics for more than 20 years.

Each year, about 150 students and 50 faculty use ASU NanoFab’s facilities. In addition, companies that do not have their own equipment can work in the ASU facilities for a fee. Most work thus far has involved local companies, but ASU researchers are also collaborating with other universities as well as government laboratories including Sandia National Laboratories, the Jet Propulsion Laboratory, and the Air Force Research Laboratory in Albuquerque, N.M.

“ We would like to work more nationally, to provide services to a national audience,” said Trevor Thornton, director of ASU NanoFab. “We hope to become a southwest regional center of excellence to start.”

In support of this goal, Frederic Zenhausern, director of the Center for Applied NanoBioscience; Stephen Phillips, professor of electrical engineering; and Thornton recently received a $375,000 major research instrumentation award from the National Science Foundation. This grant allows ASU to purchase two pieces of equipment, an alignment tool and a bonding tool, which will enhance the university’s capability to create biochips. More and more ASU researchers are developing chemical and biological sensors, threat detection sensors, and other tiny devices that combine biological systems with conventional electronics.

Traditional nanofabrication tools are intended for use with silicon. Biochips, however, require pumping liquids or gases around surfaces and performing chemical processes—both best done on plastic or glass. These new tools allow researchers to bond plastic or glass patterned with channels to silicon wafers containing circuits.

The alignment tool places plastic wafers on top of silicon ones very precisely, lining up channels to within a micrometer. The bonding tool squeezes the silicon and plastic together using high pressure and temperature. This creates a very smooth bond at the atomic level. The bonding tool can also be used for nanoimprinting, which uses a patterned ‘stamp’ to create tiny channels in plastic. In this case the two are not squeezed so tightly together that they become bonded, just enough to transfer the pattern.

These tools build on the capabilities of two etching instruments purchased with another NSF major research instrumentation award two years ago. They are built by EVG, a global company with an office in Tempe. ASU will work with EVG to develop new applications and processes for the tools in biochips, nanofluidics, and bioelectronics. In return, EVG will help ASU maintain the equipment and keep it up to date.

 

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